Laser Alignment and Condition Monitoring Specialists

Jeffcote ProductsJeffcote ServicesJeffcote ResourcesJeffcote ClientsRequest Information
   

Content on this page requires a newer version of Adobe Flash Player.

Get Adobe Flash player




  • Hightlights:
  • Continuous measurement of machine displacement
  • Accurate measurement of the actual thermal target values
  • Live display of horizontal and vertical coupling and feet values
  • Trend plot of horizontal and vertical coupling and feet values
  • Video replay of machine positional change
  • Flexible selection of markers to indicate events during measurement
  • Ability to import machine settings from the shaft alignment program
  • RF module for wireless data transmission between measurement sensor and computer
  • The unique single laser makes set-up adjustment fast and easy
  • Industrial protection IP 65 and IP 67
  • Flexible bracket configuration

Surface Flatness Measuring
Products | Condition Monitoring | Alignment Systems | Shaft Alignment Systems


ROTALIGN Ultra

High end modular alignment system, extendable to all advanced shaft and geometric applications. This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light enviroments or sunlight conditions. ROTALIGN Ultra the number 1 tool in alignment features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design. This high-performance system incorporates exclusive measurement modes that provide very accurate results for any application, and enables simultaneous live monitoring of both vertical and horizontal machine corrections. Specialist analysis tools like the soft foot diagnostic tool have also been integrated for an accurate assessment of the machine condition.

ROTALIGN Ultra - NEW MODULES

ROTALIGN Ultra Vibration Acceptance Check
Shaft Alignment Monitoring The ROTALIGN Ultra Vibration Acceptance Check application works in combination with the VIBTOOL device to measure vibration level according to ISO 10816-3 international standard. The RMS velocity value is wirelessly transferred and stored back onto ROTALIGN Ultra where the result is instantly evaluated against the machine classification threshold. This fulfils the recommendation of the acceptance check after installation of rotating machinery or any alignment job, ensuring that machines run without restrictions. The automatically generated Vibration Acceptance Check report can be issued either separately or included within the shaft alignment report.

ROTALIGN Ultra Live Trend Add-on Module
Condition Monitoring Live Trending Real-time measurement of machine positional change
Cold alignment targets may not accurately predict the actual operating condition of a running machine. Live Trend is used to monitor movement of machines during run-up or coast-down phase, in order to determine the positional change over time and the influences of given events. This add-on module runs on the ROTALIGN Ultra platform and utilizes the unique 5-axis sensor to monitor continuously, in real-time and simultaneously both the vertical and horizontal parallel and angular displacement of rotating machinery, from cold to hot condition or vice versa and hence determining the relative positional change between coupled machines during operation.

ROTALIGN Ultra Flatness
Measuring surface flatness and levelling with precision and convenience
A versatile system for maintenance jobs ROTALIGN Ultra flatness is a high precision system using the LEVALIGN rotating laser for measuring surface flatness and leveling. The 3-D graphic display shows the real surface profile. The evaluation of the surface flatness is made easy by using different colors according to the specified tolerances and the selected reference points. The system is most suitable for many applications within a variety of industries like petrochemical processing, paper mills, shipping, glass, marine engine builders, mobile crane manufacturers, and power generation. As an add-on to the ROTALIGN Ultra platform, it builds an important part for the complete system for shaft alignment and geometrical applications. This makes the system very attractive for OEMs and companies who offer full maintenance services to improve machine running time and productivity.

KEY FEATURES:
  • Full VGA TFT sunlight readable colour screen and backlit alphanumeric keyboard
  • Aligns horizontal, vertical and flanged mounted machines
  • Aligns coupled and uncoupled shafts
  • Aligns entire trains of up to 14 machines
  • Aligns cardan and spacer shafts
  • Soft foot measurement, diagnosis and correction
  • Thermal growth evaluation
  • Wireless Communication and USB interface for PC and printer
  • Different measurement modes to suit any application


  • Heavy-duty lithium-ion rechargeable battery
  • TolChek-automatic evaluation of alignment condition
  • Fixed feet selection resolves base-bound and bolt-bound problems
  • Intelligent word completion
  • Patented single beam technology for laser adjustment
  • Rigid pre-assembled universal brackets
  • Windows based PC software for job set-up, archival and reporting
  • Technical Specifications


SHAFTALIGN®

SHAFTALIGN's intuitive Auto-Flow functionality guides the operator automatically through the 3 easy steps needed to determine the machinery alignment condition: Dimensions - Measure - Results.

Like our ALIGNEO and OPTALIGN SMART instruments, the SHAFTALIGN features a modular concept that allows you to design your own alignment system, acquiring the exact features you need, and simply adding more capabilities as job demands grow or when your budget allows it.

Standard Features:
  • Active clock measurement mode
  • Graphical results (machines and centerlines)
  • TolChek® determines alignment condition
  • High resolution color backlit TFT screen
  • Aligns horizontal machines
  • Measures soft foot and stores the results
  • Horizontal & Vertical ‘Live Move’ at any 45° position
  • QuickCheck - a quick alignment check using a single dimension
  • Static measure mode - up to 8 measurement positions for improved accuracy
  • Unaffected by backlash
  • Variable averaging and deviation band
  • Measurement files are reusable and can be edited
  • Save up to 50 measurement files
  • Determine alignment condition of 6-foot machines
  • UniBeam® enables quick laser beam adjustment
  • Single-cable technology!
  • Pre-assembled brackets for quick mounting
  • Rechargeable Li-on battery
  • Rugged and robust control unit resists shock
  • Industrial-strength water-resistant housings
  • Print PDF reports to memory stick.
  • Free ALIGNMENT REPORTER PC Software for backup and reporting.
  • Free PC Display Software for training of large groups

Powerful Options

  • Patented automatic Continuous Sweep mode - Start and stop at any position!
  • Static feet handles movement restrictions: bolt-bound, base-bound.
  • Ability to enter targets and thermal growth
  • Input of dial indicator targets
  • User-defined tolerances
  • Multipoint mode readings —at any selected positions
  • Spacer shaft with tolerances
  • Alignment of cardan shafts with tolerances (with optional cardan bracket)
  • InfiniRange® extends measurement range
  • Verify measurement repeatability using the results table
  • Save up to 200 measurement files
  • Vertical machine alignment
  • Pipe strain check
  • Acquire all the above features in one package
  • Measure Positional Change (with optional M3 bracket)

^ Back to Top
ROTALIGN Smart EX

ROTALIGN SMART EX, water–, shock– and dustproof, is taking professional alignment to a higher level. Just enter dimensions, rotate shaft in one continuous sweep less than a 1/4 turn from any starting position and view results at coupling and feet. Built-in angle sensor eliminates need for readings at clock positions. Built-in soft foot expertise suggests corrections for soft foot, not just measurements. Thermal growth computation. Machine train alignment of up to 6 machines complete with specified tolerances, targets, names and icons for each machine. User-specific system configuration. Its sensor technology simultaneously measuring and displaying angularity and offset, vertically and horizontally, insures fastest and most accurate machine moves under any working conditions.

ROTALIGN SMART EX is manufactured for use in hazardous areas in accordance with ATEX and IECEx regulations.

Standard Featuers:
  • Free ALIGNMENT REPORTER PC Software for backup and reporting.
  • Print PDF reports to memory stick.
  • Cardan Shafts (requires optional cardan bracket)
  • Measure Positional Change (requires optional M3 brackets)
  • Wireless RF module for transducer
  • Order No. ALI 12.001EX, intrinsically safe model

^ Back to Top

ALIGNEO

An entry level shaft alignment system whose features can progressively be added as alignment job demands grow ALIGNEO offers both precision alignment and timesaving convenience expected of a laser precision measurement system. Its intuitive operation, well thought-out design and the loaded features make ALIGNEO a called for featurein the maintenance world when it comes to the alignment of pumps, motors, gearboxes and compressors.

    Standard features
  • Static measurement mode – requires any 3 of the 8 available 45° measurement positions
  • UniBeam – for quick adjustment of the single laser beam
  • Coupling and foot results displayed in both numerical and graphical format
  • Live monitoring of horizontal or vertical machine corrections
  • Soft foot check – measure, correct and save results
  • Alignment of 6-feet machines
  • Alignment of nonrotatable and uncoupled shafts
  • Measurements unaffected by coupling backlash
  • Save up to 10 measurement files
  • Automatic data protection in case of power interruption
  • Pre-assembled brackets designed for quick and rigid set-up
  • Protected against dust, water and grease in compliance with classification IP 65 and IP 67
  • PC freeware ALIGNMENT REPORTER for measurement file backup and printing reports


  • Powerful options
  • Automatic continuous measurement as shaft is rotated – start and stop rotation at any position
  • TolChek – automatic evaluation of alignment condition
  • Ability to enter alignment targets and thermal growth values
  • Fixed feet selection – resolves base-bound and bolt-bound problems
  • InfiniRange extends detector measurement range to handle gross misalignment
  • Multipoint mode – measurement at any 3 or more postions over 60° rotation or wider
  • Alignment of vertical and flange mounted machines
  • Alignment of spacer shafts
  • An attractive package consisting all features plus the ability to save up to 99 measurement files

^ Back to Top

OPTALIGN smart

Modular mid-range alignment system which can be fully loaded to cover both shaft and geometric applications. Its intuitive operation, ergonomic design and the loaded features make OPTALIGN smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN smart possesses the powerful features required in productive maintenance technology. Available in an intrinsically safe model.

    Standard features
  • Wireless communication and USB interface integrated within the computer
  • High resolution backlit TFT screen
  • UniBeam for quick adjustment of the single laser beam
  • Alignment of nonrotatable shafts
  • Automatic continuous measurement as shaft is rotated – start and stop rotation at any position
  • TolChek – automatic evaluation of alignment condition
  • QuickCheck – a quick alignment check using a single dimension to display both horizontal and vertical coupling values
  • Static measurement mode – requires any 3 of the 8 available 45° measurement positions
  • Live monitoring of horizontal or vertical machine corrections
  • Alignment of coupled and uncoupled shafts
  • PC freeware ALIGNMENT REPORTER for measurement file backup and printing reports


  • Powerful options
  • 3-Machine train alignment
  • Customer-defined tolerances
  • Verify measurement repeatability using the results table
  • Ability to enter alignment targets and thermal growth values
  • Fixed feet selection – resolves base-bound and bolt-bound problems
  • InfiniRange extends detector measurement range to handle gross misalignment
  • Multipoint mode – measurement at any 3 or more positions over 60° rotation or wider
  • Alignment of vertical and flange-mounted machines
  • Alignment of cardan and spacer shafts
  • Save up to 500 measurement files
  • Heavy-duty rechargeable Li-Ion battery
  • Wireless RF module for transducer
  • Available in an intrinsically safe model
^ Back to Top
8595 Beechmont Ave. Suite 309, Cincinnati, OH 45255 | Tel: 513.825.3161 | Fax: 513.825.6999
© Machine Development Technologies | Site Design: PetroPages.com